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"Four Corners" Cardstock Puzzle

All > Other > Toys > "Four Corners" Cardstock Puzzle by tsmaster
When I was a kid, I had a puzzle made of six plastic pieces that assembled into a symmetrical four-pronged shape. Years later, I discovered that this puzzle was originally designed by Stuart Coffin, and went by the name "Four Corners" (amongst many others).

I've got a copy of Coffin's "Geometric Puzzle Design", which is a good reference and a good resource, but I had a hard time figuring out from the diagrams how the puzzle was formed - my geometric memory was a little hazy.

Coffin remarks that the puzzle can be made out of a few geometric primitives, but I couldn't get a good mental image of the actual shapes of the pieces.

So, I fired up Milkshape 3d [http://chumbalum.swissquake.ch/index.html], an inexpensive 3d modeling tool that is designed for low-poly models. It also has "snap to grid" and "manual vertex placement" features, which would be useful later. I modeled the three separate primitives described by Coffin that together make a single puzzle piece. After I printed them out (see below), I fiddled with them until I figured out how they all went together. I then came back to Milkshape and recreated the complete puzzle piece as a single model (shown here).
I then imported the OBJ file of my model into Pepakura Designer [http://www.tamasoft.co.jp/pepakura-en/], a tool that takes low-poly models and unfolds them into printable templates that you can cut out and assemble yourself. I fiddled a bit with it to get the "development" (the unfolded version) shown - the automatic version made some cuts that I didn't like.
I printed out six copies of the puzzle piece onto cardstock, folded them into the weird "M" shapes here
Three pieces go together in a sort of "rocketship" shape
the other three pieces form a "nebula", if you like, and then by fitting the rocketship into the nebula, you form the completed puzzle. It's interesting to me - there are six pieces of the puzzle, and yet the final shape has tetrahedral symmetry. Clearly something about how 3-dimensional symmetries work out stymies my mental geometer - I can easily grasp how six pieces would form a 6-way symmetric pattern.

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Comments:

Posted by natetrue 29 weeks ago ( 15-Apr-2009 09:23:44 )

That's really cool! How big is it?

Posted by tsmaster 29 weeks ago ( 15-Apr-2009 16:12:23 )

I'll post some more pictures to give a better sense of the scale, but from tip to tip, each piece is a little less than six inches long, so the assembled puzzle ends up being roughly the size of a small grapefruit.

Printing on cardstock, this size is pretty satisfying - if the pieces were much smaller, they'd be tricky to assemble. If they were much larger, they wouldn't be rigid enough to assemble into the whole.

Not that I spent any time figuring out the optimal size - I just printed on cardstock I had on hand, and let Pepakura figure out the largest size that would fit on letter-sized paper.

Posted by tsmaster 29 weeks ago ( 16-Apr-2009 10:01:48 )

I just measured the completed puzzle - it's about five and a half inches in diameter. Here's a picture of the assembled puzzle next to a ruler (that you can't read, but it's 12" long) and a CD.

Alongside it is a "Diagonal Star", which is a related puzzle, but didn't work out as well - perhaps because the paper model was too flexible, so it ended up looser.
Attached image:

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